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Continuous carbonization furnace

Release date:05,Dec-2022

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      The continuous carbonization furnace production line is a device that directly processes biomass wastes, such as wood chips, bamboo chips, rice husks, fruit shells, coconut shells, domestic garbage, sludge and other wastes into carbon. The equipment can be continuously produced without smoke, dust, waste water and waste discharge, meeting the environmental requirements. This equipment has low labor intensity, less labor, high output, low energy consumption, durable equipment, no wearing parts, and low maintenance costs.


     The continuous carbonization furnace is a kind of continuous carbonization equipment newly developed by Guangke Machinery, which has smokeless and environment-friendly high-quality performance. The carbonization temperature of this equipment is 300 to 800 degrees centigrade, which can be controlled. The output of the latest horizontal carbonization furnace equipment is 0.5-2.5 tons/hour, with complete models. Various organic substances have been tested, and the carbon content is 70-85%. Today, when the state expressly stipulates that burning is not allowed to cause a lot of smoke pollution, carbon is a kind of waste renewable energy fuel. Its calorific value is higher than that of similar raw materials, and its burning effect is better than that of ordinary coals. It is smokeless, tasteless, non-toxic, and clean. It is also an essential raw material for mosquito repellent incense factories, explosive factories and foundries. It has broad market potential. It is a good project to start a business and become rich with easy sales and quick results. Carbon can also be used in steel plants to ease cooling. It has a wide range of uses and a large market demand. This product is the most successful environment-friendly charcoal new product recently developed by Gongyi Guangke. It is mainly used to remove water, wood acetic acid and wood tar from raw materials to carbonize them under high temperature and semi anoxic conditions. In the whole process. The carbonization temperature is manually adjusted and controlled, so the carbonization quality is stable, the operation is simple, convenient and easy to learn. The output can be customized according to customer needs.image.png


working principle

     Continuous carbonization furnace is composed of gasification furnace, flue gas purification system, carbonizer and cooler.


     The continuous carbonization furnace is used to burn the materials in the gasifier to produce smoke. After the gas impurities such as wood tar, oil smoke and so on are filtered out by the smoke purification system, the smoke is transmitted to the carbonizer for combustion. When the temperature reaches a certain value, the carbonization furnace adds materials to be carbonized. Through the pipeline transmission, the materials are burned in the carbonization furnace. The combustion of organic substances needs to meet three requirements: heat, oxygen and organic substances, Because there is almost a closed space in the carbonizer, which cannot meet the demand for oxygen, the materials will not burn into ash but only into carbon after adjusting the speed of the internal conveyor of the carbonizer at 800 ℃. The flue gas generated by the materials burned in the carbonization furnace is returned to the carbonization furnace for combustion after the flue gas purification treatment, so that the heat energy of the machine can operate continuously to achieve smokeless, environment-friendly and continuous effects. Finally, the carbon process cooler is used for conveying to cool down, so that the temperature of the carbon when it comes out is only 50-80 degrees centigrade. Since the carbon fully contacts the air during the conveying process after it comes out, if the material is dense and thick, although there is no fire on the surface, there may be sparks in the core of the material, or it may spontaneously ignite. It is necessary to install fog spraying equipment to cool the carbon out for the second time to completely eliminate the fire source. All internal parts of the continuous carbonization furnace are made of special high temperature resistant precious metal steel, which is sturdy, durable, non deformable, non oxidizing, and has good thermal insulation performance. The machine is simple to operate, safe, and reliable. The independent research and development team of Gongyi Guangke Machinery Manufacturing Co., Ltd. has carefully researched and developed it, It has created a leading level in the continuous carbonization furnace equipment industry in Henan and even in the whole country. This equipment will automatically separate and discharge wood tar and wood acetic acid. Tar contains more than 300 kinds of chemical elements, which is an important chemical raw material. Waterproof, it is an excellent material for manufacturing marine paint, industrial anti-corrosion and high temperature resistance. It can be used as chemical and pharmaceutical raw materials and plant nutrition regulating auxin, which has growth effect on plants and is excellent in killing insects; Xylacetic acid can be used as food flavoring preservative, medical sterilization, anti-inflammatory and skin disease treatment.


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